Compressed Air Leak Detection

Regular leak detection is essential for the efficient operation of compressed air systems. Leaks can lead to energy waste, reduce system efficiency, and increase operational costs. With our professional leak detection services, we ensure that your system operates efficiently and without interruption.

Leaks in compressed air systems can hinder equipment efficiency and lead to high energy costs. Regular leak detection helps maintain system performance, increases energy efficiency, and reduces operating expenses.

Inspections carried out by expert teams are essential for detecting leaks in compressed air systems. Over time, leaks can occur in system connections, valves, and pipelines, causing pressure loss and reduced efficiency. With periodic leak detection, these issues can be prevented, ensuring efficient system operation and minimizing downtime. In addition, optimizing energy consumption helps eliminate unnecessary costs. Our expert team conducts compressed air leak detection with precision to ensure your system runs smoothly and efficiently.

Compressed Air Leak Detection: Application Steps

The detection and management of compressed air leaks is a critical process for increasing energy efficiency and reducing operating costs. Performing leak detection regularly helps optimize system performance and minimize energy losses. Accordingly, the compressed air leak detection process consists of the following key steps:

1. Preliminary Preparation and System Analysis
Before starting the procedure, detailed information is gathered about your facility’s pneumatic systems, connection components, and equipment density. Based on this analysis, the required working time is determined, and the most suitable detection method is selected. Possible methods include air leak detection, thermal imaging, and steam trap analysis.

2. Leak Detection Process
Within the scheduled time, compressed air lines are thoroughly inspected using Synergys Technologies brand LKS1000 series devices. Leak points are accurately identified using ultrasonic measurement, sound analysis, and temperature variation methods. The detected leak points are photographed, documented, and clearly labeled.

3. Reporting and Solution Recommendations
A detailed report of the detected leaks is prepared and presented to you. This report includes:
• Prioritization of leak points
• Section-based and equipment-based analyses
• Graphical illustrations, cost estimates, and air loss calculations
Improvement and solution recommendations from our engineers are also included in the report.

4. Overall Performance Evaluation
All system components are reviewed to assess the impact of leaks on energy efficiency. A comprehensive analysis of the system’s overall condition is provided based on the collected data.

5. Periodic Monitoring and Continuity
Leak detection should not be considered a one-time procedure but rather carried out at regular intervals. Depending on the number of air lines and the leak rate in your facility, this service should be repeated every 4 to 6 months. This ensures that air lines are operated reliably and that energy-saving processes are effectively managed.

Through this process, the efficiency of your compressed air systems is continuously monitored, and your facility’s energy costs are optimized.

Why Is Compressed Air Leak Detection Important?

Leaks in compressed air systems can cause both energy losses and decreased efficiency. Leaks lead to a drop in system pressure, forcing equipment to work harder and increasing energy consumption. A compressed air system that is not properly maintained can result in serious disruptions, especially in production processes. Additionally, leaks can cause corrosion, mechanical failures, and reduced equipment lifespan over time.

If leak detection is not performed regularly, leaks within the system may grow unnoticed. This reduces operational efficiency and increases energy costs. Leaks can lead to unnecessary load on the system due to improper operation, shortening equipment life and causing unplanned downtime. Periodic leak detection optimizes energy efficiency, minimizes maintenance costs, and ensures uninterrupted operations.

A compressed air system that undergoes regular leak detection not only ensures energy efficiency but also safeguards the proper functioning of other system components. Especially in large-scale production processes, detecting and eliminating leaks in compressed air systems is of critical importance. Regular inspections by expert teams help detect leaks early, preventing major failures and high repair costs. Therefore, not neglecting compressed air leak detection provides long-term reliability and cost advantages for your business.

Frequently Asked Questions

Learn more about compressed air leak detection.

Why is leak detection important in compressed air systems?

Leaks in compressed air systems lead to energy losses, reduced efficiency, and overloading of equipment. This results in a drop in air pressure and increased energy costs. Regular leak detection identifies leaks early, ensures energy savings, and guarantees efficient system operation.

How do you perform leak detection?

Leak detection is performed using specialized devices. These devices scan all system connections and pipelines to detect air leaks. Leaks are identified quickly and effectively through methods such as visual inspection, acoustic detection, thermal imaging, and ultrasonic devices.

How long does it take to fix compressed air leaks?

The time required to fix leaks can vary depending on their size and location. Small leaks may be repaired within a few minutes, while larger ones may require more time and, in some cases, additional equipment. However, regular leak detection allows leaks to be identified early and resolved quickly, helping to prevent operational disruptions.

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Since 1969, our family-owned company—now in its third generation—has specialized in industrial filtration and compressed air, delivering the most reliable solutions in the industry to meet business needs at the highest level. With our Istanbul-based operations and robust logistics network, we provide fast and efficient service to customers across Turkey.